Vardhman Special Steels Commitment to Quality Vardhman Special Steels

STEELS DEVELOPED



  Special and Alloy steel
Special an d alloy steel


Vardhman Special Steels produces a wide range of Special and Alloy Steels conforming to international standards. The R & D wing is actively involved in the process and product development in order to meet any special requirement of its customers. The product range is as follows:




Steels Developed for Special Applications

S. No. Family of the
Grades
Grades
Speciality
End Applications
1 Cold Forging /
Extrusion Qualities
AISI1010,AISI1018,
AISI1006
Low tramps ,low 'P' &
S', balancing of N2,
Al & grain size
control
Cold extrusion,
Cold forging,Tubes for
high pressure hydraulic
applications,valve collets, gudgeon pins, Plunger & Steering components
2 Boron Steel 38B3,SAE1535HC,
SAE15B41H ,SUP11A
38MnB4,SAE15B35H,
TIE0164,10B32M,
TIE2164,IE669CH11,
SAE1036B,SCRB435H
Control of
Boron effect
Heavy Duty Drive
Shafts for Telco
High Tensile springs
Axle Shaft Earth Movers parts
(Export to USA)
Mining tools & Tubewell rigs
3 High Hardness
high impact
values spring steel
50SiCrMo6 Hardness &
Impact values
NPCIL end fittings &
Disc springs
4 High temp.
hardness retained
spring steels
59CrV4 with Mo Moly addition &
balancing
High RPM & high temp. application ( upto 600 ^ c )
5 Silico Mn
spring steels
EN45A, 60SiMn Cleanliness &
control of as
rolled hardness
Railways & other
commercial vehicle
Leaf Springs
6 Cr-V Spring Steels
50CrV4,30CrV9,
58CrV4
--------------------- Railways,Automobile &
Industrial helical springs,
Cericlips,Disc Springs etc.
7 Case Hardening
Steels
19CrNi5,SAE8620,
SAE8630,16MnCr5,
20MnCr5
Low Ca,P & O2 Gear Blanks for
all automobile
Transmission
components
Large quantity is
exported to Italy & UK
( Mainly for four wheelers
application )
8 Heavy Duty
Transmission
chain pins
SAE8620,16MnCr5,
20MnCr5
Control of grain
coarsening
phenomenon
Export to USA for
Caterpillar application
9 Silicon Free /
Free cutting
steel
EN1A Very low Si
& nil Al
Fastener applications
( 100 % Export )
10 Piston Pins EN353,815M17,
17Cr3,16MnCr5,
20MnCr5,SAE8620
Extremely good
surface finish &
dimension
control
Piston Pin Applications
11 Ultra clean
Steel
JDMA1041F,1045F,
SCM415H,420H
XSCM318,
SAE1038,4140,1541,
20MnV,EN8,EN8C,
EN18C,SUP9G,
ASCM17H1,H2H3,
H1V
Control of Si,
O2 & inclusions
Axle Shaft
CONROD
Rear Axle

Cam Shaft etc.
12 LC with High
Titanium
LCMnTi (SA836)
as cast blooms


Control of Ti,O2 &
N2
Glass,Chemical &
Plastic Industries as
nozzle for high
pressure vessels and
Containers
13 Restricted Ca
Bearing LC alloy
steel
20MoCr4E /
25MoCr4E
Low O2,High
degree of cleanness
& control of Ca 15
to 25 ppm
Heavy duty CONROD in LCV
& HCV
14 Plain Carbon Steel 45C8 Cr 0.1% max. with
low tramp
elements i.e.
Cr+Ni+Cu+V+Mo+
Sn+Ti=0.15% max.
O2 , streak free &
ultra cleanliness
Camshaft for HCV & MCV
Tata Motors Ltd. in 60 &
40 RCS
Ahmednagar Forgings in
63 & 55 RCS
15 Prime Quality
Bearing Steels
SAE52100,100Cr6 Control of O2 ,
Ti & Carbide
banding/Network
All types of bearings

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Steels (Under Development) for Special Applications

S. No. Family of the
Grades
Grades
Speciality
End Applications
1 LC grades with
Ti & V
HMnTi, HMMnV Control of Ti &
N2
Rear axle tubes
2 Micro Alloy
Grades
SAE1538MV,
38MnVS3,30MnVS6
Cleanliness & balancing of Micro alloys Axle shaft (front & rear),
CONROD,Reverse idler
3 MC
Resulphurised
Steel
VS13113 , 13112 Cleanliness & micro structure as per BOSCH
spec.
Fuel Injector Pumps

VS13111
(Soft Magnetic Iron)
-----DO----- Spark Plug Body &
pointer,Alloys wire feeding Sheathing/casing material , Since it is having extra deep
drawing characterstices
4 Nitrogen
Bearing
Steel
A1,A2,A3,SAE8620H,
SAE8620M
Control of N2 in
narrow range
High temp. axle shaft,
propeller shaft,CONROD
5 Boron Based
LC alloy steel
20MnCr5 with Boron Control of
Boron effect
Steering components
6 High carbon
Tool steels
AISI W1 Control of C
and
cleanliness
Drill bits in wood &
plastic industries
Files for wood
industries.Hacksaws,
plastic & Timber
industries
7 MC
Resulphurised
Grades with " Al "
Killed
SAE 1145
SAE 1141
Cleanliness &
microstructure
as per
ArvinMeritor
Fastener application
and Drive shaft for low
duties with high
machinabilitiy
8 Low Carbon steels
for extrusion
purposes
SAE1025,1022 Critical control of
grains,tensile
values &
balancing of
chemistry
Extrusion pipes meant for
automobiles ,hydraulic
applications with high
pressure etc.
9 Nitrogen
Bearing
Steel Micro Alloy
Steel
V-2525 (16NiCr4) Control of N2 in
narrow range
Cold forged parts such as
Engines Gear ,Crank Pin ,Gear
Cluster pin ,Steering wrist pins
in LCV & MCV
10 Martensitic
Valve steel
EN52 Controlled hardness/
cleanliness
Internal combustion engine
intake & outlet engine valves & its parts

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