MANUFACTURING FACILITIES


- Technology
- Steel Melting Facilities
- Ladle Refining Furnace
- Vaccum Degassing
- Bloom Caster
- Bloom Conditioning Facilities
- Rolling Mills
- Heat Treatment & Finishing

• 30 MT Ultra high power (UHP) electric Arc Furnace. (EBT Type) - GA Danielli
  
• Water cooled panels for side wall and roof.
  
• Fully automated continuous feeding system for DRI/HBI, Lime & other raw materials
  
• Emission exhaust system with bag filter for pollution control.
  
• PLC operated Coke Injector
• Melt Controller

Ladle Refining furnace (LRF)

• 30 MT Ladle Refining Furnace - HBB
• Twin wire feeding machine. (CaSi, AI & S cored wire).
  
• Electonite oxygen activity measuring equipment (CELOX).

• Tank Vaccum Degassing System from VAI - TECHNOMETAL GERMANY.
• Electronite Hydris for measuring Hydrogen in Liquid Metal.
• 30 MT capacity and vacuum levels lower than 1.0 millibar.
• 10 T/hr steam Boiler to feed the ejector system supplied by TECHNOMETAL GERMANY.
• 4 wire feeding system for trimming alloys.
  

Bloom Caster

• 9/16 Meters, two strands Continuous Casting Machine - Concast Standard AG design equipped with IN MOULD ELECTRO MAGNETIC STIRRER (EMS) from Danielli Rotelec, France.
• Fully automatic and computerized control of casting parameters.
• Fully protected liquid metal stream while casting from ladle to tundish followed by closed casting using submerged entry nozzle from tundish to mould.
• Automatic mould level indicator.
  Cast Sizes : 125 mm sq., 160 mm sq., 200 mm sq. (options)

Bloom Conditioning Facilities

• Auto Billet Grinding Machine
• A battery of swing frame grinders for surface dressing

Rolling Mills

• 3 high, 590 mm., 6 stand mechanized modern rolling mill.

• Bogie hearth furnace for annealing with all temperature controls
• Air ballast normalizing
• Bar straightening machines
• Full-length pickling facilities
• Mechanised inspection and conditioning stations
• Spherodizing furnace (project in hand)